Overview
Process optimization is essential for maintaining competitive advantage in today's mining industry. Our optimization services help operations achieve maximum efficiency by identifying bottlenecks, optimizing process parameters, implementing advanced control strategies, and leveraging digital technologies.
We have successfully completed over 100 optimization projects worldwide, delivering measurable improvements in recovery, throughput, energy consumption, and operating costs. Our team combines deep process knowledge with advanced analytical tools and practical implementation experience.
Optimization Areas
Grinding Optimization
- Mill throughput maximization
- Energy efficiency improvement
- Particle size optimization
- Media consumption reduction
- Circuit configuration
Flotation Optimization
- Recovery maximization
- Grade improvement
- Reagent optimization
- Aeration control
- Circuit design improvement
Energy Optimization
- Power consumption reduction
- Load management
- Equipment efficiency
- Heat recovery systems
- Renewable energy integration
Expected Benefits
Our Optimization Methodology
Data Collection & Analysis
Comprehensive data gathering from plant instrumentation, laboratory results, and operational records. Statistical analysis to identify trends and opportunities.
Process Auditing
Detailed assessment of current operations including mass balancing, equipment performance evaluation, and identification of bottlenecks and inefficiencies.
Optimization Strategy
Development of targeted improvement strategies based on audit findings. Prioritization of opportunities based on impact and implementation feasibility.
Implementation & Testing
Systematic implementation of optimization measures with careful monitoring and adjustment. Plant trials to validate improvements and fine-tune parameters.
Monitoring & Sustaining
Ongoing performance monitoring, training of operations staff, and establishment of control systems to sustain improvements over the long term.